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Measuresoft Case Study: Expro

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The Expro Group - Aberdeen, Scotland

Company Profile

The Expro Group is a leading international oilfield services company that surveys and manages oil and gas wells, from exploration through to development and production.

Situation - Achieving Optimum Recovery Efficiency in Oilfields

In order to ensure that hydrocarbon recovery efficiency is maximized, production from a reservoir needs to be managed effectively. As a rough guideline, the recovery efficiency is measured as the ratio of the total amount of produced hydrocarbons to the total initial reservoir volume. In actual fact, this ratio seldom exceeds 30% for an oil reservoir, which means that any improvement in the recovery factor, even by a small percentage, can therefore be very significant to the operator.

To achieve the optimum recovery efficiency, and hence see the best return on investment for a project, an operator has to know what is happening in the reservoir at any time. For example, knowing the average pressure in the drainage area around a particular well determines the rate at which the well should be produced in relation to other wells, ensuring that recovery from the total field is uniform throughout. The acquisition of data is therefore vital in the management of any reservoir.

Permanent Monitoring involves the positioning of downhole instrumentation close to the reservoir installed with the completion as a means of providing continuous real time information. The Expro Group needed a software package that they could offer to customers directly that interfaced with their electronic surface data management components

Solution - ExtrakTM Permanent Data Monitoring

Measuresoft worked with the Expro Group to produce an OEM version of our SCADA product for Expro.

After a few custom applications were bundled into the software the Expro Group released ExTrakTM , to manage data collection, monitoring, storage, trending and alarming.

To allow easy access and transfer data from field to shore based locations ExTrakTM comes fully configured to support traditional serial communications through RS232, RS485 or the more up-to-date protocols such as OPC, ODBC and DDE. In the case of condition monitoring, ExTrakTM can be programmed to provide alarms through input screens, or broadcast alarms across telephone or pager networks. In addition to initiating alarms, ExTrakTM can be used for control and, in the instance of Electrical Submersible Pump monitoring, can be used (through PLCs) to shut down the ESP on a specified alarm condition.

With e-commerce and the availability of Internet connectivity, a tailored client version can now be installed on a customer network to allow direct access to well data, anywhere in the world. Internet connections enable multiple user access to the data, with the required security measures. In this mode, the Expro Group builds and supports web pages to suit client requirements. Measuresoft have provided a suite of OPC enabled real-time instrumentation ActiveX Controls to facilitate this.

Benefits

Immediate benefits of Permanent Monitoring are provided through:

  • A reduced number of well interventions, therefore improving safety levels by decreasing the frequency of necessary hazardous operations; 
  • High frequency of data using technology which provides information at one second sampling intervals; 
  • Real time data acquisition, enabling any changes in reservoir performance to be detected immediately. 

This data acquisition is valuable to an operator throughout the entire life of a reservoir. During early field life, it is used to optimize well design through improved drilling programmes and completion design. Throughout the peak productive life of the well, it will be used to monitor ongoing efficiency and, in later field life, to monitor secondary recovery mechanisms.

Expro Architecture